20 Years in Overhead Crane Manufacturing : Smart Factory & Military-Grade Quality

Strategic Partner of China National Nuclear Corporation (CNNC)
Intelligent Control, Modular Design, Lightweight Structure

NUCLEON CRANES

5 Overhead Crane Types, Tailored For Diverse Industrial Application

10 YEAR

MAINTENANCE-FREE
CRANE REDUCER
HD Single Girder Overhead Cranes

Capacity: 1-20 ton
- 30% lower overall height: compact structure, reduced plant height needs
- 20% lower energy consumption: reduced electricity costs
- < 70 dB operating noise: improves workplace comfort and health
- 30% increase in torsional strength: integrated rectangular end beams
- 90% reduction in impact force: VFD-controlled integrated motor-reducer-brake system
- 2160 MPa wire rope breaking strength: 15% higher safety margin
- 50% higher maintenance effciency: modular, interchangeable parts
25%

lighter
self-weight

30%

lower
height
NLH Hoist Type Double Girder Overhead Cranes

Capacity: 3-80 ton
- 25% lighter self-weight, 30% lower height: reduces building cost
- 30% larger working area: minimized hook limit
- IP54 control cabine: equipped with global brand components
- 300% longer power cable life: copper flat cable with anti-crush design
- 95% sway reduction: anti-sway technology improves load stability
- ±2 mm positioning accuracy: precise motion control
- Real-time safety monitoring: tracks remaining safe working cycles
- Remote O&M: mobile app access to logs and fault diagnostics

CORE TECHNOLOGIES

NUCLEON Overhead Crane: Intelligent Control, Modular Design, Lightweight Structure

电动葫芦

Electronic Anti-Sway System

Crane Automation

Smart Safety Monitoring

模块化设计

Motor Structure

Reducer Structure

Lightweight Structure

Core Technologies

Fault display | Power protection | Overload guard | Live monitoring
Anti-skew lift | Anti-sway | Logic control | Data communication

Technical Advantages

30% fewer unexpected failures with real-time diagnostics
40% lower maintenance cost with traceable operating data

Core Technologies

Reduces swing amplitude by over 95%
Predicts swing phase using physical models and real-time data

Technical Advantages

±2 mm positioning accuracy for precise handling
50% increase in efficiency, no repeated repositioning required

Core Technologies

PLC contro | auto positioning | smart lifting tools | obstacle avoidance

Technical Advantages

70% less labor dependence, fully automated handling
2× warehouse efficiency with intelligent scheduling

Core Technologies

IoT big data monitoring | SWP/BRSWP alerts | Fault diagnosis

Technical Advantages

90% lower downtime risk with early-life warnings
20-day advance alert on key component lifespan
35% reduction in management cost via mobile app control

Core Technologies

Functional unit modularity | Interchangeable parts | Flexible pulley ratios

Technical Advantages

60% reduction in spare parts inventory
Shared components across multiple crane models
50% shorter customization lead time for faster project adaptation

Technical Advantages

Electromagnetic noise <65 dB | Temperature rise <60°C
Bearing life up to 35,000 hours | High-strength alloy steel shaft

Technical Advantages

50% less noise in workshops, better working environment
3× longer replacement cycle, supports continuous operation

Core Technologies

8 Drive Types matched with 15 motor power options
Lightweight aluminum alloy housing | Grade 6 gear precision | Heavy-duty gear oil

Technical Advantages

25% lower energy consumption, 98% transmission efficiency
10-year maintenance-free operation.
Sealed design eliminates oil leakage, reducing lubrication costs.

Core Technologies

30% lower height | 25% lighter weight | 20% less energy use

Technical Advantages

Cuts building costs by lowering height requirements
Saves up to 27% in annual electricity bills

Product Pricing

NUCLEON Overhead Crane Price: European Specs at 50% Cost Savings

HD Single Girder Overhead Cranes Price List

Capacity (ton)	Span (m)	Lifting height (m)	NELCON Price (USD)	EU Brand Price (USD)
1	20	8	$ 5,139	$ 7,708
2	16	7	$ 5,278	$ 7,917
3	19	11	$ 6,250	$ 9,375
5	20	6	$ 6,667	$ 10,000
10	22	8	$ 10,000	$ 15,000
16	23	10	$ 15,986	$ 23,979
20	24	10	$ 18,944	$ 28,417

NLH Double Girder Overhead Cranes Price List

Capacity (ton)	Span (m)	Lifting height (m)	NELCON Price (USD)	EU Brand Price (USD)
5	20	6	$ 11,250	$ 16,875
10	20	8	$ 14,583	$ 21,875
16	23	10	$ 21,847	$ 32,771
20	25	8	$ 25,375	$ 38,063
30	20	15	$ 28,000	$ 42,000
50	15	9	$ 38,264	$ 57,396
80	/	/	/	/

Note: Final price is subject to material cost fluctuations and confirmed on order date.

NUCLEON Factory

20 Years of Crane Manufacturing, A Benchmark of Chinese Lifting Technology

2005

Founded

560 百万人民币

注册资本

430,000 m²

Factory Area

3,000+

Production & Testing Equipment

1700+

雇员

EJ/T 9001 Certification
Rigorous nuclear-grade quality assurance system
CNNC Supplier Certification
Official recognition as a trusted partner for China's strategic nuclear projects
ISO 9001 Certification
Validated Quality Management System ensuring consistent product excellence
CE Marking
Mandatory EU market access pass confirming compliance with safety
SGS Certification
Globally recognized third-party testing & certification authority

Smart Manufacturing Factory

Driven by SAP / PLM / MES / CRM – Built for Intelligent Manufacturing

SAP-ERP System: The preferred management system of Fortune Global 500 companies. Enables real-time supply chain integration with a 99% on-time delivery rate.
MES System: Monitors the entire production process. Each machine has a digital file with full traceability, process parameters can be retrieved via QR code.
PLM System: A full-lifecycle product development platform. Supports 3D simulation design and delivers custom drawings within 3 days.
CRM System: Manages customer needs with precision. Tracks the entire service process and ensures 48-hour fast response.

Technology R&D

100+ Engineers Powering Innovation from Drawing to Delivery

100+ R&D Engineers

Covering mechanical, electrical, and software fields — powering continuous innovation in intelligent crane systems.

342 Patents Filed

Including 43 invention patents and 299 utility patents in structure optimization, intelligent control, and anti-sway algorithms.

Innovation Platform

Supported by a postdoctoral research center and multiple Henan provincial tech hubs in lightweight engineering, smart maintenance, and green equipment systems.

Postdoctoral Research Workstation
Henan Provincial Smart Factory
National Intellectual Property Advantage Enterprise
Henan Innovation Pilot Enterprise
Henan Green Building Intelligent Maintenance Engineering Research Center

Advanced Equipment

NUCLEON delivers quality through CNC precision and intelligent production lines

CNC Flame & Plasma Cutting Machine
- Cutting accuracy up to ±0.1 mm
- Automated seam compensation and pre-cambering via CNC programming
Dual-Gun Gantry Welder (Auto-Positioning)
- Integrated with L-type 180° hydraulic flipping fixture
- Reduces welding instability caused by manual operations
- 100% weld seam flaw detection to ensure welding quality
Large CNC Floor-Type Boring & Milling Machine
- One-time clamping and full-frame machining after welding
- Achieves machining accuracy within 0.01 mm
Large-Scale Mobile Retractable Paint Booth
- Controls temperature, humidity, brightness, and air cleanliness
- Enhances paint adhesion and weather resistance

Advanced Equipment

Global Clients, Strategic Collaborations

Russian

Talked about crane stability in extreme cold
German

Joint development of transmission systems
Italian

Exchange on upgrading factory crane equipment
利比亚

Discussing hoist technology and applications
Kazakhstani

Discussion on 32t Explosion-Proof Crane
Swiss

Technical exchange on precision manufacturing

行业应用

NUCLEON Provides Customized Lifting Solutions for Every Industry

Nuclear Industry

Nuclear Polar Cranes
- EJ/T 9001 nuclear-grade quality certification
- Improved safety with redundancy in all critical component
Aerospace Industry

双梁桥式起重机
- Precision lifting for satellites and rocket engines
- ±1 mm positioning with anti-sway control
Galvanizing Industry

Galvanized Bridge Crane
- High-temperature & corrosion-resistant design
- Up to M7 duty class for intensive operation
Waste-to-Energy Plants

抓斗桥式起重机
- Enhanced corrosion resistance
- Fully automated and unmanned operation
Steel Plants

钢包桥式起重机
- A7 duty class for high-frequency heavy loads
- Heat-resistant design with air-conditioned operator cabin
Pharmaceutical Manufacturing Plant

洁净室桥式起重机
- ISO Class 100 clean-grade with anti-static design
- Stainless steel components, wear-resistant and dust-free
Machining Workshops

轻型桥式起重机
- Flexible layout, easy to expand and modify
- Lightweight design for optimal space utilization
General Manufacturing

单梁桥式起重机
- 3-in-1 VFD motor, smooth operation
- Modular design for fast delivery